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Our Products & Services

PCB Prototyping

Mercury Safety & Security delivers high-precision PCB prototyping services optimised for speed, reliability, and cost-efficiency. Our advanced prototyping capabilities support complex multilayer designs, fine-pitch components, and high-speed signal requirements—enabling rapid design validation and functional testing. By leveraging streamlined fabrication workflows and in-house expertise, we provide fast-turnaround solutions without the typical cost overhead, allowing engineers to accelerate time-to-market with confidence.

Design for cost service

Mercury Safety & Security offers a comprehensive Design for Cost service aimed at reducing overall product cost without compromising on performance or quality. By evaluating the initial Bill of Materials (BOM) and identifying alternative components that meet functional requirements, we can significantly improve cost efficiency and ensure greater component availability.

Engaging Mercury during the early design phase provides substantial long-term value. Our engineering team works closely with clients to optimize the PCB layout and material selection, enabling more accurate forecasting of both material and assembly costs. This results in a more predictable and stable supply chain, not only during prototyping but also throughout full-scale production.

We support a flexible procurement model, working seamlessly with free-issue components, as well as offering full or partial sourcing solutions tailored to your needs.

PCB Assembly Service

Our Surface Mount Technology (SMT) assembly is executed using fully automated, high-speed production lines with a placement capacity of up to 30,000 components per hour. This advanced infrastructure, coupled with the flexibility to handle a wide array of components—including conventional through-hole and hybrid PCB designs—allows us to deliver scalable, high-performance assembly solutions across diverse project requirements.

We adhere to stringent quality standards, including IPC-A-610 Class 2 and Class 3, and operate under ISO 9001-certified processes to ensure consistent reliability and performance.

Comprehensive inspection and functional testing are integral to our workflow, ensuring defect-free assemblies that meet the demands of industries such as medical, lighting, industrial automation, telecommunications, and consumer electronics.

Cable Assembly Services

Mercury Safety & Security offers end-to-end cable assembly solutions, from the fabrication of individual cables to the design and production of complex wiring harnesses. We specialize in both one-off prototypes and high-volume manufacturing, ensuring each assembly is crafted to meet the most stringent performance and quality standards.

Our expertise spans a variety of industries, including automotive, lighting, medical devices, telecommunications, and industrial automation. With an emphasis on precision and reliability, we utilise advanced techniques and high-quality materials to deliver cable assemblies that meet your exact specifications, whether for mission-critical applications or high-demand environments.

Turnkey Electronics Manufacturing Service

Mercury Safety & Security offers comprehensive turnkey electronics manufacturing solutions, streamlining your supply chain by shipping products directly to stock or directly to your customers. This eliminates the need for on-site storage and alleviates logistical burdens, allowing you to focus on core business operations while we handle the complexities of production and distribution.